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How to choose suitable floor paint?
Choosing the right industrial floor material requires a thorough understanding of the specific needs of the facility. To avoid costly mistakes or oversights, we have outlined key considerations that will help guide the selection process.
**Design Life:**
The lifespan of the factory—whether 2 or 20 years—should directly influence the choice of flooring. The final system should be selected based on its expected service life or the desired maintenance-free period.
**Construction Phase:**
Understanding the stage of construction is crucial. Is the building's main structure already in place? Two primary installation methods exist: monolithic pouring and surface application. Monolithic pouring involves dry-spraying followed by surface finishing, and it’s only suitable for new floors. Surface pouring, on the other hand, is ideal for existing floors and often uses epoxy adhesives to enhance durability and safety.
**Thickness:**
The required thickness of the coating must be considered, especially in older buildings where increasing thickness may cause threshold issues. In new constructions, proper spacing should be reserved to allow for future adjustments.
**Structural Load:**
Both static and dynamic loads from equipment, maintenance, and daily operations must be taken into account. The floor must not only support these loads but also ensure the base layer can handle them. A minimum compressive strength of 25MPa is typically recommended for the sub-base.
**Traffic and Wear:**
Frequent traffic and mechanical wear can cause localized damage. It’s important to assess the type, frequency, and location of wear to choose a durable solution.
**Chemical Resistance:**
Identify all chemicals that could potentially spill onto the floor, including their concentration, temperature, and potential for mixing. Consider how long spills might remain and whether their corrosiveness increases over time.
**Non-Slip Features:**
Anti-slip properties are essential, particularly in wet areas. While surface treatments can improve slip resistance, providing non-slip footwear to workers is also a common practice.
**Health and Safety:**
Industries such as pharmaceuticals, food processing, and electronics require high cleanliness standards. Floors must be seamless, dust-free, easy to clean, and resistant to chemicals and wear.
**Crack Resistance:**
Dynamic loads and vibrations can lead to cracking. Special attention should be given to areas like ground-level bases and middle-floor production zones.
**Temperature Variations:**
Thermal shocks from hot or cold sources, such as cold storage or furnaces, can damage the floor. Proper thermal management is essential to prevent premature failure.
**Aesthetic Appeal:**
Color choices can enhance productivity and improve worker morale. They also help identify hazardous areas, such as chemical zones or wet spots.
**Ease of Cleaning:**
Cleaning protocols should be planned early, especially in high-health environments. The right sealants and coatings can make cleaning easier while maintaining appearance and durability.
**Drainage System:**
Proper drainage is critical. Different materials used in construction can lead to cracks and leaks, so the flooring system must be compatible with the drainage setup.
**Anti-Static Properties:**
In environments with sensitive electronics, anti-static floors reduce the risk of sparks and interference, enhancing both safety and automation efficiency.
**Repair and Maintenance:**
Regular wear is inevitable. Choose a system that allows for repairs without compromising aesthetics. Avoid using special colors or textures that may be hard to match during future repairs.
**Impact Resistance:**
Assess the frequency and height of impacts from falling objects. Floors should be able to withstand collisions, and protective measures like steel plates or MASTERTOP products may be necessary in vulnerable areas.
**Quality Assurance:**
Our MASTERTOP series, produced by MBST (Australia), MBT (Singapore), and MBT (China), meets ISO9002 quality standards. From raw materials to delivery, our products are carefully controlled to ensure reliability and performance.